Stabilizing 3D-printed metal alloys.

A design strategy overcomes the strength-ductility trade-off in alloy manufacturing.

Nanoscale Oxygenous Heterogeneity in FePC Glass for Highly Efficient and Reusable Catalytic Performance.

Metallic glass, with its unique disordered atomic structure and high density of low-coordination sites, is regarded as the most competitive new catalyst for environmental catalysis. However, the efficiency and stability of metallic glass catalysts are often affected by their atomic configuration. Thus, the design and regulation of the nanoscale structure of metallic glasses to improve their catalytic efficiency and stability remains a challenge. Herein, a non-noble component, Fe75 P15 C10 amorphous ribbon, is used as a precursor to fabricate a hierarchical gradient catalyst with nanoscale heterogeneous and oxygenous amorphous structure by simple annealing and acid-immersing. The resulting catalyst offers an ultrahigh catalytic ability of kSA• C0 = 3101 mg m-2  min-1 and excellent reusability of 39 times without efficiency decay in dye wastewater degradation. Theoretical calculations indicate that the excellent catalytic performance of the catalyst can be attributed to its unique heterogeneous nanoglass structure, which induces oxygen atoms. Compared to the FePC structure, the FeP/FePCO structure exhibits strong charge transferability, and the energy barrier of the rate-determining steps of the conversion of S2 O8 2- to SO4 -• is reduced from 2.52 to 0.97 eV. This study reveals that a heterogeneous nanoglass structure is a new strategy for obtaining high catalytic performance.

The Role of Lithium in the Aging Precipitation Process of Al-Zn-Mg-Cu Alloys and Its Effect on the Properties.

It is well known that the development of lightweight alloys with improved comprehensive performance and application value are the future development directions for the ultra-high-strength 7xxx series Al-Zn-Mg-Cu alloys used in the aircraft field. As the lightest metal element in nature, lithium (Li) has outstanding advantages in reducing the density and increasing the elastic modulus in aluminum alloys, so Al-Zn-Mg-Cu alloys containing Li have gained widespread attention. Furthermore, since the Al-Zn-Mg-Cu alloy is usually strengthened by aging treatment, it is crucial to understand how Li addition affects its aging precipitation process. As such, in this article, the effects and mechanism of Li on the aging precipitation behavior and the impact of Li content on the aging precipitation phase of Al-Zn-Mg-Cu alloys are briefly reviewed, and the influence of Li on the service properties, including mechanical properties, wear resistance, and fatigue resistance, of Al-Zn-Mg-Cu alloys are explained. In addition, the corresponding development prospects and challenges of the Al-Zn-Mg-Cu-Li alloy are also proposed. This review is helpful to further understand the role of Li in Al-Zn-Mg-Cu alloys and provides a reference for the development of high-strength aluminum alloys containing Li with good comprehensive properties.

Defect Engineering of a High-Entropy Metallic Glass Surface for High-Performance Overall Water Splitting at Ampere-Level Current Densities.

Platinum-based electrocatalysts possess high water electrolysis activity and are essential components for hydrogen evolution reaction (HER). A major challenge, however, is how to break the cost-efficiency trade-off. Here, a novel defect engineering strategy is presented to construct a nanoporous (FeCoNiB0.75 )97 Pt3 (atomic %) high-entropy metallic glass (HEMG) with a nanocrystalline surface structure that contains large amounts of lattice distortion and stacking faults to achieve excellent electrocatalytic performance using only 3 at% of Pt. The defect-rich HEMG achieves ultralow overpotentials at ampere-level current density of 1000 mA cm-2 for HER (104 mV) and oxygen evolution reaction (301 mV) under alkaline conditions, while retains a long-term durability exceeding 200 h at 100 mA cm-2 . Moreover, it only requires 81 and 122 mV to drive the current densities of 1000 and 100 mA cm-2 for HER under acidic and neutral conditions, respectively. Modelling results reveal that lattice distortion and stacking fault defects help to optimize atomic configuration and modulate electronic interaction, while the surface nanoporous architecture provides abundant active sites, thus synergistically contributing to the reduced energy barrier for water electrolysis. This defect engineering approach combined with a HEMG design strategy is expected to be widely applicable for development of high-performance alloy catalysts.

Enhanced Hardness-Toughness Balance Induced by Adaptive Adjustment of the Matrix Microstructure in In Situ Composites.

With the development of high-speed and heavy-haul railway transportation, the surface failure of rail turnouts has become increasingly severe due to insufficient high hardness-toughness combination. In this work, in situ bainite steel matrix composites with WC primary reinforcement were fabricated via direct laser deposition (DLD). With the increased primary reinforcement content, the adaptive adjustments of the matrix microstructure and in situ reinforcement were obtained at the same time. Furthermore, the dependence of the adaptive adjustment of the composite microstructure on the composites' balance of hardness and impact toughness was evaluated. During DLD, the laser induces an interaction among the primary composite powders, which leads to obvious changes in the phase composition and morphology of the composites. With the increased WC primary reinforcement content, the dominant sheaves of the lath-like bainite and the few island-like retained austenite are changed into needle-like lower bainite and plenty of block-like retained austenite in the matrix, and the final reinforcement of Fe3W3C and WC is obtained. In addition, with the increased primary reinforcement content, the microhardness of the bainite steel matrix composites increases remarkably, but the impact toughness decreases. However, compared with conventional metal matrix composites, the in situ bainite steel matrix composites manufactured via DLD possess a much better hardness-toughness balance, which can be attributed to the adaptive adjustment of the matrix microstructure. This work provides a new insight into obtaining new materials with a good combination of hardness and toughness.

Cobalt oxide functionalized ceramic membrane for 4-hydroxybenzoic acid degradation via peroxymonosulfate activation.

Membrane separation and sulfate radicals-based advanced oxidation processes (SR-AOPs) can be combined as an efficient technique for the elimination of organic pollutants. The immobilization of metal oxide catalysts on ceramic membranes can enrich the membrane separation technology with catalytic oxidation avoiding recovering suspended catalysts. Herein, nanostructured Co3O4 ceramic catalytic membranes with different Co loadings were fabricated via a simple ball-milling and calcination process. Uniform distribution of Co3O4 nanoparticles in the membrane provided sufficient active sites for catalytic oxidation of 4-hydroxybenzoic acid (HBA). Mechanistic studies were conducted to determine the reactive radicals and showed that both SO4•- and •OH were present in the catalytic process while SO4•- plays the dominant role. The anti-fouling performance of the composite Co@Al2O3 membranes was also evaluated, showing that a great flux recovery was achieved with the addition of PMS for the fouling caused by humic acid (HA).

Nanoscale Heterogeneities of Non-Noble Iron-Based Metallic Glasses toward Efficient Water Oxidation at Industrial-Level Current Densities.

Scaling up the production of cost-effective electrocatalysts for efficient water splitting at the industrial level is critically important to achieve carbon neutrality in our society. While noble-metal-based materials represent a high-performance benchmark with superb activities for hydrogen and oxygen evolution reactions, their high cost, poor scalability, and scarcity are major impediments to achieve widespread commercialization. Herein, a flexible freestanding Fe-based metallic glass (MG) with an atomic composition of Fe50Ni30P13C7 was prepared by a large-scale metallurgical technique that can be employed directly as a bifunctional electrode for water splitting. The surface hydroxylation process created unique structural and chemical heterogeneities in the presence of amorphous FeOOH and Ni2P as well as nanocrystalline Ni2P that offered various active sites to optimize each rate-determining step for water oxidation. The achieved overpotentials for the oxygen evolution reaction were 327 and 382 mV at high current densities of 100 and 500 mA cm-2 in alkaline media, respectively, and a cell voltage of 1.59 V was obtained when using the MG as both the anode and the cathode for overall water splitting at a current density of 10 mA cm-2. Theoretical calculations unveiled that amorphous FeOOH makes a significant contribution to water molecule adsorption and oxygen evolution processes, while the amorphous and nanocrystalline Ni2P stabilize the free energy of hydrogen protons (ΔGH*) in the hydrogen evolution process. This MG alloy design concept is expected to stimulate the discovery of many more high-performance catalytic materials that can be produced at an industrial scale with customized properties in the near future.

Multi-scale hybrid modified coatings on titanium implants for non-cytotoxicity and antibacterial properties.

Titanium and its alloys are among the widely used materials in the biomedical field, but they have poor wear resistance and antibacterial properties. In the present study, anodization, photo-reduction, and spin-coating technologies were integrated to prepare a hybrid modified coating for bio-inert titanium implants, having excellent comprehensive performance. The surface roughness of Ti-35Nb-2Ta-3Zr was specifically optimized by surface modification leading to improved wear resistance. Ag ions are still detectable after 28 days of submersion in saline. The antibacterial rate of the composite coating group reaches 100% by plate counting due to the antibacterial mechanism of direct and indirect contact. Both bacteria morphology and fluorescence staining experiments confirm these results. Besides, no cytotoxicity was detected in our fabricated implants during the CCK-8 assay. Accordingly, fabrication of hybrid modified coatings on Ti-35Nb-2Ta-3Zr is an effective strategy for infection and cytotoxicity prevention. These hybrid modified coatings can be regarded as promising multifunctional biomaterials.

Design and perspective of amorphous metal nanoparticles from laser synthesis and processing.

Amorphous metal nanoparticles (A-NPs) have aroused great interest in their structural disordering nature and combined downsizing strategies (e.g. nanoscaling), both of which are beneficial for highly strengthened properties compared to their crystalline counterparts. Conventional synthesis strategies easily induce product contamination and/or size limitations, which largely narrow their applications. In recent years, laser ablation in liquid (LAL) and laser fragmentation in liquid (LFL) as "green" and scalable colloid synthesis methodologies have attracted extensive enthusiasm in the production of ultrapure crystalline NPs, while they also show promising potential for the production of A-NPs. Yet, the amorphization in such methods still lacks sufficient rules to follow regarding the formation mechanism and criteria. To that end, this article reviews amorphous metal oxide and carbide NPs from LAL and LFL in terms of NP types, liquid selection, target elements, laser parameters, and possible formation mechanism, all of which play a significant role in the competitive relationship between amorphization and crystallization. Furthermore, we provide the prospect of laser-generated metallic glass nanoparticles (MG-NPs) from MG targets. The current and potential applications of A-NPs are also discussed, categorized by the attractive application fields e.g. in catalysis and magnetism. The present work aims to give possible selection rules and perspective on the design of colloidal A-NPs as well as the synthesis criteria of MG-NPs from laser-based strategies.

Tailoring surface morphology of heterostructured iron-based Fenton catalyst for highly improved catalytic activity.

Due to the great limitation of glass forming ability, precisely controlling the chemical compositions of metallic glasses (MGs) still dramatically inhibits their widespread applications in wastewater remediation. Here, heterostructured catalysts were exploited by rapid annealing of Fe-based MGs and subsequent ball milling (BM) as advanced alternatives for amorphous counterparts in Fenton-like process. It was found that the surface characteristics tailored by ball milling enable more chemically active sites due to its enlarged specific surface area, surface defects and nanosized amorphous oxide layer that significantly enhance surface-catalyzed reaction in Fenton-like process. On the other hand, high-temperature annealing induced grain growth and electrochemical potential difference induced effect of galvanic cells in multiple crystalline phases (e.g. α-Fe (Si), Fe2B and Fe3Si) further provide an important contribution to high efficiency of electron transfer in heterostructured catalysts. Since the multiphase heterostructure is easily formed by a high-temperature annealing of MGs/amorphous-crystalline composite alloys, this work aims to provide an advanced alternative of MG catalyst without the elemental limitation of glass forming ability for wastewater remediation.

A Hydrogen-Initiated Chemical Epitaxial Growth Strategy for In-Plane Heterostructured Photocatalyst.

Integrating carbon nitride with graphene into a lateral heterojunction would avoid energy loss within the interlaminar space region on conventional composites. To date, its synthesis process is limited to the bottom-up method which lacks the targeting and homogeneity. Herein, we proposed a hydrogen-initiated chemical epitaxial growth strategy at a relatively low temperature for the fabrication of graphene/carbon nitride in-plane heterostructure. Theoretical and experimental analysis proved that methane via in situ generation from the hydrogenated decomposition of carbon nitride triggered the graphene growth along the active sites at the edges of confined spaces. With the enhanced electrical field from the deposited graphene (0.5%), the performances on selective photo-oxidation and photocatalytic water splitting were promoted by 5.5 and 3.7 times, respectively. Meanwhile, a 7720 µmol/h/g(graphene) hydrogen evolution rate was acquired without any cocatalysts. This study provides an top-down strategy to synthesize in-plane catalyst for the utilization of solar energy.

Role of Boron in Enhancing Electron Delocalization to Improve Catalytic Activity of Fe-Based Metallic Glasses for Persulfate-Based Advanced Oxidation.

Metallic glasses (MGs) with superior catalytic performance have recently been recognized as attractive candidates for wastewater treatment. However, further improving their performance will require knowledge of how to precisely regulate their electronic structures via compositional control. Here, two Fe-based MGs (Fe78Si9B13 and Fe80Si9B11) were prepared to compare how slightly altering boron content affected their electronic structure and catalytic performance. Density functional theory revealed that the Fe78Si9B13 MG with 2 atom % higher boron exhibits an attractive electron delocalization, a high persulfate adsorption energy, and a superb work function due to precise regulation of the electronic structure, leading to exceptional degradation performance for seven organic pollutants. Furthermore, it can be reused 23 times without significant deterioration of catalytic performance, amorphous structure, and surface morphology. This work provides a new paradigm for the fundamental theory explaining how electronic structure is controlled by composition, creating a solid foundation to explore novel catalysts for water treatment.

High MB Solution Degradation Efficiency of FeSiBZr Amorphous Ribbon with Surface Tunnels.

The as spun amorphous (Fe78Si9B13)99.5Zr0.5 (Zr0.5) and (Fe78Si9B13)99Zr1 (Zr1) ribbons having a Fenton-like reaction are proved to bear a good degradation performance in organic dye wastewater treatment for the first time by evaluating their degradation efficiency in methylene blue (MB) solution. Compared to the widely studied (Fe78Si9B13)100Zr0 (Zr0) amorphous ribbon for degradation, with increasing cZr (Zr atomic content), the as-spun Zr0, Zr0.5 and Zr1 amorphous ribbons have gradually increased degradation rate of MB solution. According to δc (characteristic distance) of as-spun Zr0, Zr0.5 and Zr1 ribbons, the free volume in Zr1 ribbon is higher Zr0 and Zr0.5 ribbons. In the reaction process, the Zr1 ribbon surface formed the 3D nano-porous structure with specific surface area higher than the cotton floc structure formed by Zr0 ribbon and coarse porous structure formed by Zr0.5 ribbon. The Zr1 ribbon's high free volume and high specific surface area make its degradation rate of MB solution higher than that of Zr0 and Zr0.5 ribbons. This work not only provides a new method to remedying the organic dyes wastewater with high efficiency and low-cost, but also improves an application prospect of Fe-based glassy alloys.

Surface Functionalization of Biomedical Ti-6Al-7Nb Alloy by Liquid Metal Dealloying.

Surface functionalization is an effective approach to change the surface properties of a material to achieve a specific goal such as improving the biocompatibility of the material. Here, the surface of the commercial biomedical Ti-6Al-7Nb alloy was functionalized through synthesizing of a porous surface layer by liquid metal dealloying (LMD). During LMD, the Ti-6Al-7Nb alloy is immersed in liquid magnesium (Mg) and both materials react with each other. Particularly, aluminum (Al) is selectively dissolved from the Ti-6Al-7Nb alloy into liquid Mg while titanium (Ti) and niobium (Nb) diffuse along the metal/liquid interface to form a porous structure. We demonstrate that the porous surface layer in the Ti-6Al-7Nb alloy can be successfully tailored by LMD. Furthermore, the concentration of harmful Al in this porous layer is reduced by about 48% (from 5.62 ± 0.11 wt.% to 2.95 ± 0.05 wt.%) after 30 min of dealloying at 1150 K. The properties of the porous layer (e.g., layer thickness) can be tuned by varying the dealloying conditions. In-vitro tests suggest improved bone formation on the functionalized porous surface of the Ti-6Al-7Nb alloy.

A Novel Multinary Intermetallic as an Active Electrocatalyst for Hydrogen Evolution.

Electrochemical water splitting offers an attractive approach for hydrogen production. However, the lack of high-performance cost-effective electrocatalyst severely hinders its applications. Here, a multinary high-entropy intermetallic (HEI) that possesses an unusual periodically ordered structure containing multiple non-noble elements is reported, which can serve as a highly efficient electrocatalyst for hydrogen evolution. This HEI exhibits excellent activities in alkalinity with an overpotential of 88.2 mV at a current density of 10 mA cm-2 and a Tafel slope of 40.1 mV dec-1 , which are comparable to those of noble catalysts. Theoretical calculations reveal that the chemical complexity and surprising atomic configurations provide a strong synergistic function to alter the electronic structure. Furthermore, the unique L12 -type ordered structure enables a specific site-isolation effect to further stabilize the H2 O/H* adsorption/desorption, which dramatically optimizes the energy barrier of hydrogen evolution. Such an HEI strategy uncovers a new paradigm to develop novel electrocatalyst with superior reaction activities.

Dealloyed porous gold anchored by in situ generated graphene sheets as high activity catalyst for methanol electro-oxidation reaction.

A novel one-step method to prepare the nanocomposites of reduced graphene oxide (RGO)/nanoporous gold (NPG) is realized by chemically dealloying an Al2Au precursor. The RGO nanosheets anchored on the surface of NPG have a cicada wing like shape and act as both conductive agent and buffer layer to improve the catalytic ability of NPG for methanol electro-oxidation reaction (MOR). This improvement can also be ascribed to the microstructure change of NPG in dealloying with RGO. This work inspires a facile and economic method to prepare the NPG based catalyst for MOR.

Atomically thin heavy-metal-free ZnTe nanoplatelets formed from magic-size nanoclusters.

Atomically thin colloidal quasi-two-dimensional (2D) semiconductor nanoplatelets (NPLs) have attracted tremendous attention due to their excellent properties and stimulating applications. Although some advances have been achieved in Cd- and Pb-based semiconductor NPLs, research into heavy-metal-free NPLs has been reported less due to the difficulties in the synthesis and the knowledge gap in the understanding of the growth mechanism. Herein wurtzite ZnTe NPLs with an atomic thickness of about 1.5 nm have been successfully synthesized by using Superhydride (LiEt3BH) reduced tributylphosphine-Te (TBP-Te) as the tellurium precursor. Mechanistic studies, both experimentally and theoretically, elucidate the transformation from metastable ZnTe MSC-323 magic-size nanoclusters (MSCs) to metastable ZnTe MSC-398, which then forms wurtzite ZnTe NPLs via an oriented attachment mechanism along the [100] and [002] directions of the wurtzite structure. This work not only provides insightful views into the growth mechanism of 2D NPLs but also opens an avenue for their applications in optoelectronics.

Manganese oxide integrated catalytic ceramic membrane for degradation of organic pollutants using sulfate radicals.

Membrane separation and advanced oxidation processes (AOPs) have been respectively demonstrated to be effective for a variety of water and/or wastewater treatments. Innovative integration of membrane with catalytic oxidation is thus expected to be more competing for more versatile applications. In this study, ceramic membranes (CMs) integrated with manganese oxide (MnO2) were designed and fabricated via a simple one-step ball-milling method with a high temperature sintering. Functional membranes with different loadings of MnO2 (1.67%, 3.33% and 6.67% of the total membrane mass) were then fabricated. The micro-structures and compositions of the catalytic membranes were investigated by a number of advanced characterisations. It was found that the MnO2 nanocatalysts (10-20 nm) were distributed uniformly around the Al2O3 particles (500 nm) of the membrane basal material, and can provide a large amount of active sites for the peroxymonosulfate (PMS) activation which can be facilitated within the pores of the catalytic membrane. The catalytic degradation of 4-hydroxylbenzoic acid (HBA), which is induced by the sulfate radicals via PMS activation, was investigated in a cross-flow membrane unit. The degradation efficiency slightly increased with a higher MnO2 loading. Moreover, even with the lowest loading of MnO2 (1.67%), the effectiveness of HBA degradation was still prominent, shown by that a 98.9% HBA degradation was achieved at the permeated side within 30 min when the initial HBA concentration was 80 ppm. The stability and leaching tests revealed a good stability of the catalytic membrane even after the 6th run. Electron paramagnetic resonance (EPR) and quenching tests were used to investigate the mechanism of PMS activation and HBA degradation. Both sulfate radicals (SO4•-) and hydroxyl radicals (•OH) were generated in the catalytic membrane process. Moreover, the contribution from non-radical process was also observed. This study provides a novel strategy for preparing a ceramic membrane with the function of catalytic degradation of organic pollutants, as well as outlining into future integration of separation and AOPs.

Resemblance in Corrosion Behavior of Selective Laser Melted and Traditional Monolithic ß Ti-24Nb-4Zr-8Sn Alloy.

Distinct corrosion behavior was reported in multiphased titanium alloys prepared by additive manufacturing and by traditional technologies because of different phase constituents formed during processing. An open question is therefore raised: is there always different corrosion behavior of materials prepared by different methods? This work reports resemble corrosion behavior of selective laser melted and wrought single ß-phase Ti-24Nb-4Zr-8Sn (Ti2448) in both NaCl solution and Hank's solution. The electrochemical measurements showed that both samples have close calculated polarization resistance and corrosion potential in NaCl solution, i.e., 4.99 ± 0.63 MΩ cm2 and -0.26 ± 0.01 V for the selective laser-melted Ti2448, and 4.42 ± 0.71 MΩ cm2 and -0.25 ± 0.01 V for the wrought Ti2448, respectively. Both samples reveal the same variation in weight change after 180-day immersion test in Hank's solution. Such resemblance in corrosion behavior without pitting morphologies is attributed to the formation of monolithic ß-phase during processing, which demonstrates that titanium alloys with single phase show comparable corrosion behavior regardless of the manufacturing methods adopted.

Near-Net Forming Complex Shaped Zr-Based Bulk Metallic Glasses by High Pressure Die Casting.

Forming complex geometries using the casting process is a big challenge for bulk metallic glasses (BMGs), because of a lack of time of the window for shaping under the required high cooling rate. In this work, we open an approach named the "entire process vacuum high pressure die casting" (EPV-HPDC), which delivers the ability to fill die with molten metal in milliseconds, and create solidification under high pressure. Based on this process, various Zr-based BMGs were prepared by using industrial grade raw material. The results indicate that the EPV-HPDC process is feasible to produce a glassy structure for most Zr-based BMGs, with a size of 3 mm × 10 mm and with a high strength. In addition, it has been found that EPV-HPDC process allows complex industrial BMG parts, some of which are hard to be formed by any other metal processes, to be net shaped precisely. The BMG components prepared by the EVP-HPDC process possess the advantages of dimensional accuracy, efficiency, and cost compared with the ones formed by other methods. The EVP-HPDC process paves the way for the large-scale application of BMGs.